Summers Superchisel - 5-Section Uživatelský manuál

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See www.summersmfg.com for the latest version of all Summers Operators Manuals.
Operator’s
Manual
SUPERCHISEL
SUMMERS MANUFACTURING CO., INC.
WEB SITE: www.summersmfg.com
MADDOCK, NORTH DAKOTA 58348 ................................... (701) 438-2855
DEVILS LAKE, NORTH DAKOTA 58301 ............................... (701) 662-5391
8Z1098 © Summers Mfg. Co., Inc. 2013 Printed in USA
IMPORTANT
THE OPERATOR IS RESPONSIBLE
FOR ADJUSTING THE MACHINE SINCE
MACHINE DOES NOT COME “FIELD
READY” FROM FACTORY.
CAUTION
READ & UNDERSTAND OPERATOR’S
MANUAL BEFORE USING MACHINE.
50’ THROUGH 60’ WIDTHS
SUPERCHISEL 50’ - 60’
SUPERCHISEL 50’ - 60’
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1 2 3 4 5 6 ... 97 98

Shrnutí obsahu

Strany 1 - SUPERCHISEL

See www.summersmfg.com for the latest version of all Summers Operator’s Manuals.Operator’sManualSUPERCHISELSUMMERS MANUFACTURING CO., INC.WEB SITE: ww

Strany 2 - Warranty

SECTION 1 - SAFETY 6. PN 8Z0342 – DECAL FOR INSTALLING CYLINDER LOCKS 7. PN 8Z0344 – DECAL FOR STAYING CLEAR OF WINGS 8. PN 8Z0346 – DECAL FOR ELECTR

Strany 3 - INTRODUCTION

SECTION 1 - SAFETY1-5 9. PN 8Z0348 – DECAL FOR GAUGE WHEEL DEPTH 10. PN 8Z0800 – AMBER REFLECTOR 11. PN 8Z0805 – RED-ORANGE REFLECTOR 12. PN 8Z0810 –

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SECTION 1 - SAFETY1-6

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SECTION 2 – ASSEMBLY INTRODUCTIONGENERAL ASSEMBLY INSTRUCTIONS 1. READ AND UNDERSTAND Operator’s Manual before assembly of machine. 2. Machine should

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2-2SECTION 2 – ASSEMBLY INTRODUCTIONGENERAL SAFETY PRACTICESYOU ARE RESPONSIBLE for the safe assembly of the machine.DO NOT ALLOW CHILDREN or other u

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SECTION 2 – SET-UP OF CENTER SECTION1. Place front and rear center section on oor with bolt plates facing each other.2. ATTACH sections with 24 – 3/4

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SECTION 2 – SET-UP OF CENTER SECTION3. Block center frames off the oor.4. Install cylinder attach brackets with 3/4” u-bolts. NOTE: – Rear cylinder

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2-5SECTION 2 – SET-UP OF CENTER SECTIONNOTE: Drawing for steps 6 through 9 is on next page.6. All liftarms will be centered beneath cylinder attach br

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2-6SECTION 2 – SET-UP OF CENTER SECTION10. Attach wheels onto hubs with 5/8” wheel nuts (torque required: 170 ft-lbs). 11. Attach wing transport locks

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2-7SECTION 2 – SET-UP OF CENTER SECTION14. Attach hitch to center with 1-1/2” x 10-5/8” pins. NOTE: Center with 1-1/2” ID 10 GA at washers.15. Insta

Strany 12 - SECTION 1 - SAFETY

IH 3/13WarrantySummers warrants only products of its manufacture against operational failure caused by defective materials or workmanship which occur

Strany 13 - ATTENTION! BECOME ALERT!

2-8SECTION 2 – SET-UP PART 1 WINGNOTE: It is recommended to set up both sides of machine at the same time. The left hand side will be the only one sh

Strany 14 - GENERAL SAFETY PRACTICES

2-9SECTION 2 – SET-UP OF PART 1 WINGNOTE: Drawing for steps 4 through 8 is on next page.4. Center liftarm under cylinder attach brackets. – Use 3/4”

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2-10SECTION 2 – SET-UP OF PART 1 WING

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2-11SECTION 2 – SET-UP OF PART 1 WINGNOTE: Drawings for steps 9 through 17 is on previous page.9. Install gauge wheel support (8T4090) onto wing with

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2-12SECTION 2 – SET-UP OF PART 2 WINGNOTE: It is recommended to set up both sides of the machine at the same time. The left hand side will be the onl

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2-13SECTION 2 – SET-UP OF PART 2 WINGNOTE: Drawing for steps 6 through 11 is on next page.6. Center liftarm under cylinder attach brackets. – Use 3/4

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2-14SECTION 2 – SET-UP OF PART 2 WINGFRONT VIEW REAR VIEWLEFT WALKING TANDEM

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2-15SECTION 2 – SET-UP OF PART 2 WINGNOTE: Drawing for steps 12 through 21 is on previous page.12. Attach 11L x 15 wheels onto hubs with 9/16” wheel b

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2-16SECTION 2 – SET-UP OF PART 2 WING22. Fasten part 2 wing rests (8T4260) with 3/4” u-bolts. – Attach supports to part 1 wing on the rst and third

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2-17SECTION 2 – INSTALLATION OF TRIP ASSEMBLIES1. Hang trip assemblies according to layout.NOTE: Installation of trip assemblies can be done after mac

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INTRODUCTIONThis manual provides the following information about your Summers Chisel Plow.SECTION CONTENTS Section 1 – SAFETY explains important safe

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2-18SECTION 2 – INSTALLATION OF TRIP ASSEMBLIES

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SECTION 2 – HYDRAULIC SET-UP OF DEPTH CONTROL CIRCUITNOTE: The Summers Superchisel uses rephasing hydraulic depth control cylinders. Oil from the rod

Strany 26 - LEFT WALKING TANDEM

2-20SECTION 2 – HYDRAULIC SET-UP OF DEPTH CONTROL CIRCUIT – Pull hose tight between points 2 and 3. This will prevent hose from laying in the way of

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SECTION 2 – HYDRAULIC SET-UP OF DEPTH CONTROL CIRCUIT FOR 50’ TO 54’ CHISEL2-21

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2-22SECTION 2 – HYDRAULIC SET-UP OF DEPTH CONTROL CIRCUIT FOR 56’ TO 60’ CHISEL

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2-23SECTION 2 – HYDRAULIC SET-UP OF WING LIFT CIRCUIT FOR 50’ TO 54’ CHISEL

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SECTION 2 – HYDRAULIC SET-UP OF WING LIFT CIRCUIT FOR 56’ TO 60’ CHISEL2-24

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2-25SECTION 2 – HYDRAULIC SET-UP OF WING LIFT CIRCUITNote: The Summers Superchisel uses in-line restrictors to control hydraulic ow of the part 2 win

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2-26SECTION 2 – HYDRAULIC SET-UP OF WING LIFT CIRCUIT4. Retraction of part 1 wing lift cylinders is controlled with a sequencing valve. This step wil

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2-27SECTION 2 – HYDRAULIC SET-UP OF WING LIFT CIRCUIT6. Extension of part 2 wing lift cylinders is controlled with a sequencing valve. This step will

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TABLE OF CONTENTS SECTION 1 – SAFETYSafety-Alert Symbol ...

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2-28SECTION 2 – CONNECTING AND SEQUENCING WING LIFT1. Charge wing lift cylinder system. – Block rod end of cylinders up so that cylinder shafts can b

Strany 36

2-29SECTION 2 – CONNECTING AND SEQUENCING WING LIFT3. Connect rod end of 4-1/2 x 16” cylinders to part 2 wing. – Install one 8T3608 pin with 5/16” ro

Strany 37

2-30SECTION 2 – CONNECTING AND SEQUENCING WING LIFT4. Before raising outer wings for the rst time, make sure wing lift cylinder attach

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2-31SECTION 2 – DECALS/SAFETY LIGHT KIT/OPTIONS1. Install danger, warning and caution decals. – Part numbers can be found on the lower right hand cor

Strany 39

2-32NOTES

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3-1SECTION 3 – CHISEL PLOW OPERATIONCHISEL PLOW OPERATION SAFETY 1. READ AND UNDERSTAND Operator’s Manual before using machine. Review at least annu-

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3-2SECTION 3 – CHISEL PLOW OPERATIONINITIAL HOOKUP 1. Make tractor to hitch connection with locking draw pin and safety chain. 2. Retract jack and r

Strany 42

3-3SECTION 3 – CHISEL PLOW OPERATION7. Continued: SEQUENCING VALVE OPERATION – Make sure the part 1 wing lift cylinders are fully extended before th

Strany 43

3-4SECTION 3 – CHISEL PLOW OPERATION8. Fully extend depth control cylinders and maintain hydraulic pressure for 30 seconds to insure that all air has

Strany 44

3-5SECTION 3 – CHISEL PLOW OPERATION9. (Continued) – Store transport locks in their appropriate holders.10. Become familiar with single point depth co

Strany 45

Maintenance for after the First Day and Week of Operation ...4-1Dail

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3-6SECTION 3 – CHISEL PLOW OPERATIONFIELD OPERATION 1. Always rephase cylinders before starting eld operation. 2. Choose a at spot in a eld to se

Strany 47 - SEQUENCING VALVE OPERATION

SECTION 3 – CHISEL PLOW OPERATION3. (Continued) – Trip Assembly Limit3-74. After determining desired tillage depth, set depth control plunger accordin

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3-8SECTION 3 – CHISEL PLOW OPERATION5. Leveling the chisel plow from side to side. Stop the tractor with the machine still in the ground. Check the d

Strany 49

3-9SECTION 3 – CHISEL PLOW OPERATION6. Leveling the machine from front to back. Check depth of tillage at front and back of the machine. If leveling

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3-10SECTION 3 – CHISEL PLOW OPERATION7. Setting gauge wheels. After depth has been established and chisel plow has been leveled, operator must set ga

Strany 51

SECTION 3 – CHISEL PLOW OPERATION8. Operation “Tips” – The 7 solid lift arms on this machine are designed to prevent skewing from side to side. To a

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3-12SECTION 3 – CHISEL PLOW OPERATION 4. Use a safety chain between tractor drawbar and chisel plow hitch when transporting. 5. Only tow at a safe s

Strany 53

4-1SECTION 4 – MAINTENANCEMAINTENANCE SAFETY 1. STOP engine, place all controls in neutral, set parking brake, remove ignition key and wait for all mo

Strany 54

DAILY MAINTENANCE 1. Grease lift arms, walking tandem assemblies, wing pivots, and hitch pivots. 2. Check all hydraulic components for leaks. 3. Ch

Strany 55

PROBLEM CAUSE CORRECTIONA. Depth control cylinders out of phase.Rephase cylinders. See Page 3-6.B. Eyebolts not adjusted properly. Adjust with wrenche

Strany 56

NOTESiv

Strany 57 - SECTION 4 – MAINTENANCE

5-2SECTION 5 – SPECIFICATIONSWIDTH, HEIGHT, WEIGHT, LENGTHTIRE SPECIFICATIONS APPROX. APPROX WEIGHT LENGTH SIZE TRANSPORT TRANSPORT STANDARD

Strany 58

SECTION 6 – PARTS6-1BRING OWNER REGISTER INFORMATION LOCATED AT THE BEGINNING OF THIS MANUAL WHEN ORDERING PARTS (SERIAL NUMBER IS LOCATED BY THE HITC

Strany 61 - SECTION 6 – PARTS

SECTION 6 – PARTS6-4

Strany 62

SECTION 6 – PARTS6-5

Strany 63

SECTION 6 – PARTS6-6

Strany 64

SECTION 6 – PARTS6-7

Strany 65

SECTION 6 – PARTS6-8

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SECTION 6 – PARTS6-9

Strany 67

SECTION 1 - SAFETY SAFETY-ALERT SYMBOL This symbol is an alert to the potentialfor personal injury. This symbol means:ATTENTION! BECOME ALERT!YOUR P

Strany 68

11/6/2012 Trip Assembly.iam/8K55158T33008X02828X03168T51508X03068X02608X02608X03068X01188T05048T68108X0115B8T50508X02648R68058T01008T50008X02788T5020

Strany 69

SECTION 6 – PARTS6-111. Attach hitch frame to rear of chisel plow. – Use 3/4 x 2” bolts.2. Slide rear hitch slide into place.3. Insert spring load pi

Strany 70 - TRIP ASSEMBLY

HUB 1. SEAL2. INNER BEARING3. INNER RACE4. OUTER RACE5. HUB ASSY6. WHEEL STUD7. WHEEL NUT8.WHEELBOLT9. HUB ZERK10. OUTER BEARING11. AXLE WASHER12. AXL

Strany 71

SECTION 6 – PARTS6-13

Strany 72 - HUB AND AXLE COMPONENTS

MH MNTNG ARM ASSY9/8/2010 8H2314.iam/A8X00731/2 X 5"8X01233/4" X 5.5"8X00995/8" X 6-3/4"8X03045/8" LW8X02505/8" N8H

Strany 73

SECTION 6 – PARTS6-15

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SECTION 6 – PARTS6-16

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SECTION 6 – PARTS6-17

Strany 76

SECTION 6 – PARTS6-18

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SECTION 6 – PARTS6-19

Strany 78

SECTION 1 - SAFETYSAFETY DURING TRANSPORT1. ONLY TOW at a safe speed. Use caution when making corners or meeting trafc.2. USE Safety Lights and Safet

Strany 79

HITCH REMOVAL5/22/20129T6012.iam/8K55153/4 X 4 X 6"8T4000 8X03063/4" LW8X02603/4" N8X02347/16" LNUT8X00447/16" X 3-1/2"8

Strany 80 - REMOVE HITCH AS SHOWN

WHEEL REMOVAL5/22/20129T6012.iam/8K7042 8K1105S 8X00721/2" X 3-3/4"8X0242NY-LOCK 1/2" NSEE NOTEREMOVE HIGHLIGHTED COMPONENTS.REMOVE WHE

Strany 81

HTCH TOWR ASSY5/22/20129T6012.iam/8X01551.5" X 9"8X03151-1/2" LW8X02851 1/2" N8T3950

Strany 82

DETAIL ASCALE 1 / 10AHTCH TWR BRACE ASSY5/22/20129T6012.iam/8X01307/8" X 2"8X03077/8" LW8T3955 8X02687/8" N8X03077/8" LW7CC0

Strany 83 - SCALE 1 / 10

LINK ARMS-BEAM ASSY5/22/20129T6012.iam/8X02347/16" LNUT8X00447/16" X 3-1/2"8T3620 8CC6022 8CC6000 8L0246 8X01337/8 X 3"8X03077/8&q

Strany 84

CASTR ASSY5/22/20129T6012.iam/8K1105S 8X0242NY-LOCK 1/2" N8X00721/2" X 3-3/4"8X02613/4" LN8X02841 1/4" N8X03111 1/4" LW8

Strany 85

CYL ATTACH5/22/20129T6012.iam/8K9106 8X02851 1/2" N8X03183/4" FW8X03063/4" LW8X01113/4" X 2-1/2"8D91081/4 X 2" RP8K9106

Strany 86

DETAIL ASCALE 1 / 10QTYPN18T402027T130017T126017T534027T176017T127027T475427T458047T125067T475047T253227T109027T164047T480027K254027T451527T703017T70

Strany 87 - CHISEL PLOWS ONLY

HITCH INSTALL4/26/20129T6012.iam/8K1640 8X02347/16" LNUT8X00447/16" X 3-1/2"8X0355 8T4000 40' - 60' (SHOWN)8CC4

Strany 88

BOLT PLATE WELDING4/26/20129T6012.iam/SEE NOTENOTE:WELD BOTTOM OF BOLT PLATE TO TUBE AS SHOWN.BEAD SIZE = 3/4". DO NOT WELD ACROSS FACE OF TUBE.

Strany 89

SECTION 1 - SAFETY 3. PN 8Z0202 – DECAL FOR COMPANY IDENTIFICATION 4. PN 8Z0276 – DECAL FOR GENERAL CAUTION 5. PN 8Z0340 – DECAL FOR REPHASING CYLINDE

Strany 90

CHSL CASTR DEPTH CNTRL HYD5/22/20128J55203/4" ORB X #10 STR8J60203/4"-16ORB X 10 JIC(M) 90 ADP8T10608T10558T10508T10458T1040B8T10378N3348 3

Strany 91

DETAIL A8J7108CHSL CASTR DEPTH CNTRL HYD7/16/2014A8N63543/4 X 354"8N41981/2 X 198"+8J5110 UNION+8N41981/2 X 198"8N40601/2 X 60"8N

Strany 92

SECTION 6 – PARTS6-20Stock Code Description8A1155 U-BOLT 3/8 X 6-1/16 X5”SQ8A1156 U-BOLT 3/8 X4-1/16 X5” SQ8A1157 U-BOLT 3/8 X 4-1/16 X 7” SQ8A404

Strany 93

6-21SECTION 6 – PARTS8K7130 RACE INNER FOR HD812 LM37208K7132 RACE OUTER FOR HD812 LM27208K7150 AXLE HD812 2-1/2”DIA X11-1/2”8K7150S AXLE HD812

Strany 94

6-22SECTION 6 – PARTS8T1037 HYD CYL 3.75 X 10”R3755M-10BP8T1040 HYD CYL 4.0 X 10” REPHASE 96-8T1040B HYD CYL 4.0 X10” FOR 5PLX 99-8T1045 HYD CYL 4

Strany 95

6-23SECTION 6 – PARTS8X0008B BOLT 3/8-16X 2”FULLTHD GR5 PLN8X0010 BOLT 1/4-20NC X 1-1/4” GR5 ZDI8X0011 SCREW RD HD SLOT1/4-20X1.5”ZDI8X0013 BOLT 1

Strany 96

6-24SECTION 6 – PARTS8X0262 NUT TOP LOCK 3/4”-10NC GR2 PLN8X0264 BEVEL NUT CNTR LOCK3/4”-10 ZDI8X0265 NUT CNTR LOCK3/4”-10NC GR2 ZDI8X0267 NUT HEX

Strany 97

History of Summers Manufacturing Co., Inc.1965 – Summers Manufacturing is founded by Harley Summers, who purchases patent rights for Goebel truck and

Strany 98 - All Rights Reserved

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